Mears Machine Orders Fifth Velo3D Sapphire XC 3D Printer
Mears Machine Corporation has expanded its additive manufacturing capabilities by ordering a fifth Velo3D Sapphire XC metal 3D printer, with options for two more, to support production in aerospace, defense, energy, and space sectors.
Mears Machine Corporation, a company specializing in precision machining and additive manufacturing (AM), has placed an order for its fifth Velo3D Sapphire XC metal 3D printer. The order also includes options for two additional units, signaling a significant expansion of its AM capacity. This move is intended to bolster production capabilities for Mears' existing customer base across the aviation, defense, energy, and space industries.
The acquisition follows a previous order in April 2025 for a fourth Sapphire XC, which itself came after the purchase of three units in 2024. The new system will enhance Mears' ability to process nickel superalloys and aluminum, including materials like Inconel 718, Haynes 282, and CP1 aluminum. Furthermore, it provides a platform for qualifying new materials to meet evolving customer demands.
James Lloyd, CEO of Mears Machine Corporation, stated that customers are increasingly seeking manufacturing partners capable of more than just part fabrication. He explained that the expanded fleet will enable Mears to maintain its responsiveness and lead times while accommodating larger production programs and continuing to invest for long-term growth. Mears integrates precision machining, metal AM, and engineering services to guide customers from part design optimization and manufacturing qualification to full-scale production.
The Sapphire XC platform utilizes Velo3D's Flow print preparation software and Assure quality reporting system, featuring automated calibration and standardized process controls designed for consistent output across multiple machines and locations. Mears' repeated investment in the Sapphire XC aligns with a trend among Velo3D's contract manufacturing clients, who have scaled their Sapphire fleets as production needs have grown after successfully qualifying the platform.
Mears Machine's significant investment in Velo3D Sapphire XC printers highlights the growing demand for scalable, high-volume metal additive manufacturing. This expansion, particularly for aerospace, defense, and space applications, underscores the industry's move towards serial production. The emphasis on material versatility and process consistency across multiple machines is crucial for meeting stringent industry qualifications and integrating AM into complex supply chains.
Edited by the news editor with AI from the original report — please refer to the original source.