Kalogon Unveils 3D Printed Wheelchair Cushion with Variable Density

Kalogon has introduced the Verro, a 3D printed wheelchair cushion designed to offer improved comfort through a variable density lattice structure. This innovative cushion is produced using vat polymerization technology and aims to provide tailored support by varying firmness across its surface. The company, which also manufactures standard wheelchair seats and seats for U.S. military aircraft, is seeking a patent for its variable density lattice design.

The Verro cushion will be available in two models: the Verro variable-density lattice and the Verro dual-density foam. Both versions have received Medicare coding (E2609), a move expected to significantly increase their utility and acceptance. Kalogon highlights that the cushion's precise, body-conforming fit is particularly beneficial for individuals with conditions such as "windswept posture, pelvic obliquity, or asymmetry."

The company describes the Verro as a "3D-printed elastomer construction that varies firmness across the cushion surface: firmer where the body needs to be held in position, and softer where pressure needs to be diffused." This design allows for subtle variations in support and pressure relief, creating a hyper-personalized fit. Customers can configure their cushion online, either through a 3D scan of a mold or by entering measurements.

Beyond its variable density lattice, Kalogon also offers a foam-based cushion with a dual-density topper. The lightweight elastomer cushion features a removable outer cover that is dishwasher safe, addressing a key maintenance concern for users. Kalogon emphasizes that the customization options enable seating specialists to better match individual postural support needs and preferences.