iAM3D Launches Large-Format L-DED System with Dual Powder/Wire Capability
iAM3D has introduced the LPW Z2500, a large-format laser directed energy deposition (L-DED) system featuring an 8-axis platform and simultaneous 5-axis motion control, capable of both powder and wire feeding.
Large-format additive manufacturing company iAM3D has unveiled its new LPW Z2500 system, a laser directed energy deposition (L-DED) machine designed with a substantial build envelope measuring 2000 × 2000 × 2500 mm.
The LPW Z2500, positioned as the flagship of iAM3D's XXL Series, utilizes an 8-axis platform equipped with an 6 kW fiber laser and offers simultaneous 5-axis motion control. This advanced axis capability is noted for its ability to handle complex geometries in a single setup, including non-planar deposition paths and internal features that might otherwise necessitate repositioning or additional manufacturing steps.
A key feature of the LPW Z2500 is its dual deposition capability, supporting both powder-fed and wire-fed laser deposition. An integrated beam switch allows for seamless transitions between these modes without manual intervention. iAM3D states this dual-mode configuration is engineered to achieve both high-resolution builds and very high deposition rates, although specific output figures have not yet been released.
The system is designed for processing reactive metals, incorporating a fully enclosed argon chamber that maintains an atmosphere with less than 10 ppm oxygen. iAM3D indicates compatibility with materials such as titanium, Inconel, tantalum, and refractory alloys. The machine also features a pass-through design with fully opening front and rear doors, enabling the processing of workpieces that exceed the enclosure's length.
iAM3D is targeting the LPW Z2500 towards the production of shaft, roller, and cylindrical components. It includes a dedicated internal diameter cladding head for bore surfaces and a separate head for external cladding, suggesting applications in repair and surface engineering, particularly for sectors like oil and gas and heavy engineering. The integrated software stack includes HDR melt-pool imaging, pyrometer feedback, and live process diagnostics, alongside machine learning software and a process library for prototyping, with features for user access, logging, and traceability.
The iAM3D LPW Z2500 represents a significant step in consolidating complex L-DED functionalities, including dual powder/wire feeding and internal/external cladding, within a single large-format system. This consolidation aims to reduce capital expenditure and floor space requirements, potentially accelerating adoption in sectors like aerospace and oil & gas where component repair and fabrication of large parts are critical.
Edited by the news editor with AI from the original report — please refer to the original source.